Skip to main content
RAYTRON Logo
Last Updated: February 28, 2026 Updated

Manufacturing Process

This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.

Metallurgical bonding creates a permanent metallurgical connection, ensuring stable reliability compared to electroplating. This enables excellent weldability, designed to resist peeling during bending, and stable performance under thermal cycling conditions.

copper-clad-aluminum

Copper Clad Aluminum Ribbon Wire

RAYTRON Copper Clad Aluminum Ribbon Wire is manufactured using the Clad & Weld process with a metallurgically bonded copper-aluminum interface. Conductivity depends on the copper ratio and purchase specification; confirm the applicable grade and measured values per lot in your RFQ. Calculated by rule of mixtures, composite density is about 3.3–3.6 g/cm³ at 10–15% copper by volume (calculated, not measured), giving lower weight than copper at equal geometry. Suitable for precision electronic components, sensors, miniature motors and high-fidelity speaker voice coils, with dimensional tolerance of ±0.003mm; safety-critical uses require project-level evaluation and customer-led validation. Ribbon wire uses project-specific specifications and agreed test methods.

Material

Copper Clad Aluminum (Cu/Al)

Conductivity

Confirm by copper ratio and specification

Tensile Strength

165 MPa

Dimensions

Applications

Electronics Connectors Industrial Motors

Evaluating CCA for your application? See the CCA Application Selection and Validation Guide for suitability boundaries, validation routes and the RFQ checklist.

📞 Call Now

Detailed Specifications

Specs PDF
Unit System:
Specification Value
Size Range Width: 0.2–2.0 mm, Thickness: 0.05–0.5 mm
Copper Layer Ratio Confirm by grade and purchase specification
Density 3.3 g/cm³
Bond Strength Per control plan
Standards Project-specific specification and agreed test methods
Temper Soft (O), Half Hard (H)
Dimensional Tolerance ±0.003mm
Post-Processing Bare, Tin-plated, Enamel

Standards & Compliance

Applicable Standards

ASTM B566 GB/T 23309 IEC 60811 BS EN 13602

Certifications

ISO 9001 🌿 RoHS 🛡️ REACH

Typical Markets

🇺🇸 United States
🇪🇺 European Union
🇨🇳 China
🇯🇵 Japan
🇰🇷 South Korea

Regional Compliance Note

We can provide product certification documents that meet local regulatory requirements based on your target market.

Frequently Asked Questions

No questions available at this time.

View All FAQs

Application Cases

Discover how our products solve real-world challenges across various industries.

Success Story

A manufacturer transformed their production with our high-quality materials.

  • Improved efficiency and productivity
  • Cost reduction and savings
  • Enhanced product quality
Learn More
Product application example

Real-world application in industrial setting

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Raytron focuses on copper-aluminum composite PV ribbon and busbar ribbon, plus CCA, CCS and NCC clad conductors with custom specifications, sample support and production quotations.

13
Precision Rolling Lines

Rolling, slitting and dimensional control

15,000
Tons Annual Capacity

Supports samples, pilot lots and ongoing supply

28
Patents

Clad conductor, rolling and related processes

200 kg
MOQ

Suitable for engineering samples and trial orders

24 business hrs
Initial RFQ Acknowledgement

Initial acknowledgement within 24 business hours.

ISO 9001
Certified

Quality system and lot traceability support

RFQ Request Quote Response within 24 business hours WhatsApp
Request Quote WhatsApp