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Raytron Technical Review RESEARCH ARTICLE WP-03-02

CCS-30% IACS: Coaxial Cable Core

Gao-Lei Xu1 *

1RAYTRON Group Technology Research Center, China

*Corresponding author

Received: 2025-12 Accepted: 2026-02 Published: 03/2026
DOI: 10.1234/raytron.2026.WP-03-02

1. Introduction

1.1 CCS-30% Positioning

Diagram placeholder

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Figure Fig. 1 Coaxial Cable Structure Diagram

2. Material Specifications

3. RF Performance Analysis

3.1 Skin Effect Advantage

At RF frequencies, current flows in the copper cladding, while the steel core provides strength.

Compare Performance

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Figure Fig. 2 Attenuation Performance Comparison

4. CATV Applications

5. Satellite Applications

6. Conclusion

CCS-30% provides excellent cost-performance for coaxial cable applications, offering RF performance near copper with higher strength.

Frequently Asked Questions

Why is CCS-30% used for coaxial cable center conductors?

CCS-30% provides the optimal balance between conductivity and strength for coaxial cables. At RF frequencies, skin effect causes current to flow primarily in the copper cladding, making the steel core invisible to the signal while providing mechanical strength.

How does skin effect benefit CCS in coaxial applications?

At RF frequencies (typically 5 MHz to 1 GHz for CATV), skin depth is very small (typically less than 10 micrometers). Current flows almost entirely in the copper cladding, so the steel core doesn't affect signal transmission while providing structural support.

What is the attenuation difference between CCS-30% and solid copper?

CCS-30% typically shows 3-5% higher attenuation than solid copper at CATV frequencies. For example, at 1 GHz, CCS may have 14.6 dB/100m vs 14.0 dB/100m for copper - a minimal difference that is easily compensated in system design.

What coaxial cable types use CCS-30%?

CCS-30% is commonly used in RG-6, RG-59, RG-11, and similar coaxial cables for CATV, satellite TV, and broadband applications. It's the dominant choice for drop cables and distribution cables in cable television networks.

Figures

Coaxial Cable StructureDiagram

Fig. 1 Coaxial Cable Structure Diagram

Create AttenuationCompare Performance Diagram

Fig. 2 Attenuation Performance Comparison

Tables

Table 1 CCS Grade Positioning
GradeConductivityPrimary Application
CCS-21%20-23%Grounding
CCS-30%28-32%Coaxial Cable
CCS-40%38-42%High ConductiveRequiredRequirement
Table 2 Material Specifications
ComponentSpecification
Core MaterialLowCarbonSteel
Cladding LayerCopper(≥99.9%)
Copper Volume Ratio28-32%
Table 3 Performance Parameters
PropertyCCS-30%Unit
Conductivity28-32% IACS
Tensile Strength500-700MPa
Density~8.0g/cm³
Table 4 Attenuation Comparison (RG-6)
FrequencyCu (dB/100m)CCS-30% (dB/100m)
100 MHz4.04.2
500 MHz9.59.9
1 GHz14.014.6

References

  1. SCTE SCTE Standards for Coaxial Cable SCTE (2020)
  2. ASTM International ASTM B452: Copper-Clad Steel Wire ASTM (2020)
XU

Gaolei Xu

Senior Materials Scientist

Credentials & Honors

  • CTO, Raytron Group
  • Zhejiang Provincial High-level Talent Special Support Program - Young Talent
  • Shaoxing "Technology Vice President"
  • Shaoxing Science and Technology Commissioner
  • Member of National Technical Committee 243 on Heavy Metals (SAC/TC 243/SC2)

National Standards (Lead Author) View Official

Patents (Inventor) Search Patents

  • CN104959396A - Production Process of Copper Strip for Composite Contact Materials
  • CN106077125A - Production Process of Copper Profile for Magnetic Pole Coils
  • CN201410710206 - Conductive Material for High-speed Railway Traction Motors and Production Method
  • CN201310719717 - Method for Controlling Strip Shape of Copper Strip Blank by Continuous Extrusion
  • CN201310720126 - Device for Controlling Strip Shape of Copper Strip Blank by Continuous Extrusion
  • CN201310376884 - Five-in-one Copper Strip Edge Treatment Equipment for Transformers
  • CN201420184755 - Continuous Extrusion Die Flow Promotion Device
  • CN201320761640 - Continuous Extrusion Waste Cleaning Device

Areas of Expertise

Copper-Clad Aluminum (CCA) Technology Copper-Clad Steel (CCS) Manufacturing Bimetallic Composite Materials PV Ribbon for Solar Cells Battery Tab Materials for EV Applications Continuous Extrusion Technology

Selected Publications

  • Research and Application of Rolling Method for Manufacturing Metal Laminated Composites, Aluminum Processing Journal, 2008
  • Annealing Process Research of Copper-Aluminum Composite Strip
  • Research on Preparation Process of Copper/Aluminum Composite Strip for Cables
  • Interface Microstructure Evolution of Rolled Copper/Aluminum Composite Strip During Annealing

Mr. Xu Gaolei is a distinguished expert in non-ferrous metal processing with over 15 years of experience. He is recognized as a Young Talent under the Zhejiang Provincial High-level Talent Special Support Program. He leads R&D initiatives in bimetallic composite technologies and has contributed significantly to the standardization of copper and bimetallic materials in China.

Click standard/patent codes to view official documents

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Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

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