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Raytron Technical Review RESEARCH ARTICLE

Skin Effect in CCA Conductors at High Frequencies

Gao-Lei Xu1 *

1RAYTRON Group Technology Research Center, China

*Corresponding author

Received: 2025-12 Accepted: 2026-02 Published: 03/2026
DOI: 10.1234/raytron.2026.WP-02-11

1. Introduction

1.1 Skin EffectAdvantages

in ,current in ConductorSurface。

Skin Effect EffectCurrent Distribution Schematic Diagram

MEDIA TODO
Figure Fig. 1 Skin Effect Current Distribution Schematic

2. Skin Effect

2.1 Basic

δ = √(ρ/πfμ)
(1)

2.2 current Density

J(r) = J₀ e^(-(R-r)/δ)
(2)

3.

Skin Depth vs Frequency Variation Curve

MEDIA TODO
Figure Fig. 2 Skin Depth vs Frequency Curve

4. Analysis

AC ResistanceRatio vs Frequency Variation Diagram

MEDIA TODO
Figure Fig. 3 AC Resistance Ratio vs Frequency

5. Performance

6. Conclusion

Skin Effectmakes CCAin applications ,provides and Weight。

Figures

Skin Effect EffectCurrent DistributionDiagram

Fig. 1 Skin Effect EffectCurrent DistributionDiagram

Skin Depth vs Frequency Variation Curve

Fig. 2 Skin Depth vs Frequency Curve

AC ResistanceRatio vs Frequency Variation Diagram

Fig. 3 AC Resistance Ratio vs Frequency

Tables

Table 1 Skin Effect EffectAdvantage
FrequencyCurrent DistributionCCAAdvantage
DC/LowFrequencyUniformNo
in FrequencySurface
HighFrequencyOnlySurfaceFullAdvantage
Table 2 Skin DepthCalculatedValue
FrequencyCu δ (μm)Al δ (μm)
1 MHz6685
10 MHz2127
100 MHz6.68.5
1 GHz2.12.7
Table 3 AC ResistanceRatio
FrequencyRAC/RDC (Cu)RAC/RDC (CCA)
60 Hz1.001.00
100 kHz1.101.15
1 MHz1.251.30
10 MHz1.801.85
Table 4 Design Optimization Guide
FrequencyScopeMinimumCopper ThicknessssRecommendedCCAetc. Grade
<1 MHz≥50 μmCCA-70%+
1-100 MHz≥20 μmCCA-62%+
>100 MHz≥10 μmCCA

References

  1. Pozar, D. M. Microwave Engineering (4th ed.) Wiley (2011)
  2. Ramo, S., et al. Fields and Waves in Communication Electronics Wiley (1994)
XU

Gaolei Xu

Senior Materials Scientist

Credentials & Honors

  • CTO, Raytron Group
  • Zhejiang Provincial High-level Talent Special Support Program - Young Talent
  • Shaoxing "Technology Vice President"
  • Shaoxing Science and Technology Commissioner
  • Member of National Technical Committee 243 on Heavy Metals (SAC/TC 243/SC2)

National Standards (Lead Author) View Official

Patents (Inventor) Search Patents

  • CN104959396A - Production Process of Copper Strip for Composite Contact Materials
  • CN106077125A - Production Process of Copper Profile for Magnetic Pole Coils
  • CN201410710206 - Conductive Material for High-speed Railway Traction Motors and Production Method
  • CN201310719717 - Method for Controlling Strip Shape of Copper Strip Blank by Continuous Extrusion
  • CN201310720126 - Device for Controlling Strip Shape of Copper Strip Blank by Continuous Extrusion
  • CN201310376884 - Five-in-one Copper Strip Edge Treatment Equipment for Transformers
  • CN201420184755 - Continuous Extrusion Die Flow Promotion Device
  • CN201320761640 - Continuous Extrusion Waste Cleaning Device

Areas of Expertise

Copper-Clad Aluminum (CCA) Technology Copper-Clad Steel (CCS) Manufacturing Bimetallic Composite Materials PV Ribbon for Solar Cells Battery Tab Materials for EV Applications Continuous Extrusion Technology

Selected Publications

  • Research and Application of Rolling Method for Manufacturing Metal Laminated Composites, Aluminum Processing Journal, 2008
  • Annealing Process Research of Copper-Aluminum Composite Strip
  • Research on Preparation Process of Copper/Aluminum Composite Strip for Cables
  • Interface Microstructure Evolution of Rolled Copper/Aluminum Composite Strip During Annealing

Mr. Xu Gaolei is a distinguished expert in non-ferrous metal processing with over 15 years of experience. He is recognized as a Young Talent under the Zhejiang Provincial High-level Talent Special Support Program. He leads R&D initiatives in bimetallic composite technologies and has contributed significantly to the standardization of copper and bimetallic materials in China.

Click standard/patent codes to view official documents

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Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

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