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Raytron Technical Review RESEARCH ARTICLE cca-coaxial-rf

CCA for Coaxial Cables: RF Performance Optimization

Gao-Lei Xu1 *

1RAYTRON Group Technology Research Center, China

*Corresponding author

Received: 2025-12 Accepted: 2026-02 Published: 03/2026
DOI: 10.1234/raytron.2026.WP-02-06

1. Introduction

CCACoaxial Cable Conductor。

1.1 CCAas suitable for RF

in RFfrequency :current in Surface(Skin Effect),Claddingcurrent ,provides structure 。

2. Skin EffectFundamentals

2.1

Skin Effect Schematic Diagram

MEDIA TODO
Figure Fig. 1 Skin Effect Schematic
δ = √(ρ/πfμ)
(1)

2.2

for EffectiveRF:teffective ≈ 3-4 × δ

1 GHzThickness:~8-10 μm

Copper Thicknessss vs Frequency Relationship Diagram

MEDIA TODO
Figure Fig. 3 Copper Thicknessss vs Frequency Relationship

3. Performance

3.1

Create Attenuationvs Curve

MEDIA TODO
Figure Fig. 2 Attenuation Comparison Curve

4. DesignOptimization

5. Applications

6. Conclusion

CCAin CoaxialCable applications provides and etc. RF performance,simultaneously and Weight。

Frequently Asked Questions

Why is CCA suitable for RF applications?

At radio frequencies, skin effect causes current to flow primarily in the outer copper cladding. Since the aluminum core carries minimal current, CCA performs nearly identically to solid copper while offering significant weight and cost advantages.

What is skin effect and why does it benefit CCA?

Skin effect is the tendency of high-frequency current to concentrate near the conductor surface. At 100 MHz, skin depth is only 6.6 μm in copper. CCA's copper cladding carries this surface current effectively, making the aluminum core structurally rather than electrically important.

How much attenuation difference exists between CCA and copper coax?

CCA coaxial cables typically show 3-8% higher attenuation than solid copper equivalents, with the difference decreasing at higher frequencies. For most applications (CATV, satellite, CCTV), this difference is negligible.

What minimum copper thickness is needed for RF?

For effective RF conduction, copper thickness should be 3-4 times the skin depth. At 1 GHz, this means approximately 8-10 μm minimum. Most CCA coaxial cables exceed this requirement significantly.

Figures

Skin Effect Diagram

Fig. 1 Skin Effect Diagram

Create AttenuationComparison Curve

Fig. 2 AttenuationComparison Curve

Copper Thicknessss vs FrequencyRelationships Diagram

Fig. 3 Copper Thicknessss vs FrequencyRelationships

Tables

Table 1 CCA Coaxial Applications
ApplicationCCA usingReason
CATVEntranceDominantCost+HighFrequencyProperty
ElectricViewCommonWeight+Cost
CCTVCommonCost Effective
RF Test CableExcellentQualityProperty+Cost
Table 2 Skin Depth
FrequencyCu δ (μm)Al δ (μm)CurrentDeepDegree
1 MHz66853-4× δ
10 MHz2127SurfaceDominant
100 MHz6.68.5Thin
1 GHz2.12.7Minimum Thicknessss
Table 3 MinimumCopper Thicknessss Requirements
FrequencyCurrentPositionRequiredCopper Thicknessss
<1 MHzsome in Core MaterialSignificant
1-100 MHzMain in Cladding Layerin etc.
>100 MHzAll in Cladding LayerThinLayerSufficient
Table 4 AttenuationComparison(RG-6)
FrequencyCu (dB/100m)CCA (dB/100m)PoorDifference
10 MHz1.21.3+8%
100 MHz4.04.2+5%
500 MHz9.59.8+3%
1 GHz14.014.5+4%

References

  1. Pozar, D. M. Microwave Engineering (4th ed.) Wiley (2011)
  2. SCTE SCTE Standards for Coaxial Cable SCTE (2020)
XU

Gaolei Xu

Senior Materials Scientist

Credentials & Honors

  • CTO, Raytron Group
  • Zhejiang Provincial High-level Talent Special Support Program - Young Talent
  • Shaoxing "Technology Vice President"
  • Shaoxing Science and Technology Commissioner
  • Member of National Technical Committee 243 on Heavy Metals (SAC/TC 243/SC2)

National Standards (Lead Author) View Official

Patents (Inventor) Search Patents

  • CN104959396A - Production Process of Copper Strip for Composite Contact Materials
  • CN106077125A - Production Process of Copper Profile for Magnetic Pole Coils
  • CN201410710206 - Conductive Material for High-speed Railway Traction Motors and Production Method
  • CN201310719717 - Method for Controlling Strip Shape of Copper Strip Blank by Continuous Extrusion
  • CN201310720126 - Device for Controlling Strip Shape of Copper Strip Blank by Continuous Extrusion
  • CN201310376884 - Five-in-one Copper Strip Edge Treatment Equipment for Transformers
  • CN201420184755 - Continuous Extrusion Die Flow Promotion Device
  • CN201320761640 - Continuous Extrusion Waste Cleaning Device

Areas of Expertise

Copper-Clad Aluminum (CCA) Technology Copper-Clad Steel (CCS) Manufacturing Bimetallic Composite Materials PV Ribbon for Solar Cells Battery Tab Materials for EV Applications Continuous Extrusion Technology

Selected Publications

  • Research and Application of Rolling Method for Manufacturing Metal Laminated Composites, Aluminum Processing Journal, 2008
  • Annealing Process Research of Copper-Aluminum Composite Strip
  • Research on Preparation Process of Copper/Aluminum Composite Strip for Cables
  • Interface Microstructure Evolution of Rolled Copper/Aluminum Composite Strip During Annealing

Mr. Xu Gaolei is a distinguished expert in non-ferrous metal processing with over 15 years of experience. He is recognized as a Young Talent under the Zhejiang Provincial High-level Talent Special Support Program. He leads R&D initiatives in bimetallic composite technologies and has contributed significantly to the standardization of copper and bimetallic materials in China.

Click standard/patent codes to view official documents

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Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Our technical team is the author of multiple Chinese national standards, with 30 years of industry experience and 34 patents, delivering professional bimetallic composite material solutions. Contact us for technical support and product quotes.

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