Rolling, slitting and dimensional control
MWD Downhole Sensor Wire
Nickel Clad Copper wire for MWD/LWD downhole measurement tools. Operates at 175°C+ and 20,000 psi. Superior vibration resistance vs pure copper. Diameter 0.1-1.0mm.
Technical Specifications
| Parameter | Value | Unit |
|---|---|---|
| Diameter Range | 0.1 - 1.0 | mm |
| Max Temperature | 175+ | °C |
| Max Pressure | 20,000 | psi |
| Conductivity | 85-95 | % IACS |
| Break Strength | 3× Cu | - |
| Insulation | Polyimide, PTFE | - |
Key Benefits
High Temperature Operation
NCC operates at 175°C+ where copper enamel insulation fails.
Vibration Resistance
3× break strength of pure copper eliminates sensor wire breakage.
Corrosion Resistance
Nickel surface resists KOH electrolyte and downhole chemicals.
Applications
MWD Tools
Measurement-while-drilling sensor connections in directional drilling.
LWD Tools
Logging-while-drilling sensor systems for formation evaluation.
Downhole Gauges
Pressure and temperature gauge sensor leads.
Frequently Asked Questions
Why use NCC instead of pure copper for downhole applications?
NCC combines nickel's temperature and corrosion resistance with copper's conductivity. It operates at 175°C+ where pure copper enamel insulation would fail, and has 3× the break strength to survive downhole vibration.
Contact Raytron Now - Let Every Meter of Material Create Higher Value for You
Raytron has focused on engineered clad conductors since 2012, with standards participation and 28 patents. Contact us for technical support and product quotes.
Supports samples, pilot lots and ongoing supply
Clad conductor, rolling and related processes
Suitable for engineering samples and trial orders
Our team will respond to your inquiry within 24 hours.
Quality system and lot traceability support
Need Technical Support?
Our engineering team can help you select the optimal material specifications.
Contact EngineerContact Raytron Now - Let Every Meter of Material Create Higher Value for You
Raytron focuses on copper-aluminum composite PV ribbon and busbar ribbon, plus CCA, CCS and NCC clad conductors with custom specifications, sample support and production quotations.
Rolling, slitting and dimensional control
Supports samples, pilot lots and ongoing supply
Clad conductor, rolling and related processes
Suitable for engineering samples and trial orders
Our team will respond to your inquiry within 24 hours.
Quality system and lot traceability support