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NCC

MWD Downhole Sensor Wire

Nickel Clad Copper wire for MWD/LWD downhole measurement tools. Operates at 175°C+ and 20,000 psi. Superior vibration resistance vs pure copper. Diameter 0.1-1.0mm.

Technical Specifications

Parameter Value Unit
Diameter Range 0.1 - 1.0 mm
Max Temperature 175+ °C
Max Pressure 20,000 psi
Conductivity 85-95 % IACS
Break Strength 3× Cu -
Insulation Polyimide, PTFE -

Key Benefits

High Temperature Operation

NCC operates at 175°C+ where copper enamel insulation fails.

Vibration Resistance

3× break strength of pure copper eliminates sensor wire breakage.

Corrosion Resistance

Nickel surface resists KOH electrolyte and downhole chemicals.

Applications

MWD Tools

Measurement-while-drilling sensor connections in directional drilling.

LWD Tools

Logging-while-drilling sensor systems for formation evaluation.

Downhole Gauges

Pressure and temperature gauge sensor leads.

Frequently Asked Questions

Why use NCC instead of pure copper for downhole applications?

NCC combines nickel's temperature and corrosion resistance with copper's conductivity. It operates at 175°C+ where pure copper enamel insulation would fail, and has 3× the break strength to survive downhole vibration.

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Raytron has focused on engineered clad conductors since 2012, with standards participation and 28 patents. Contact us for technical support and product quotes.

13
Precision Rolling Lines

Rolling, slitting and dimensional control

15,000
Tons Annual Capacity

Supports samples, pilot lots and ongoing supply

28
Patents

Clad conductor, rolling and related processes

200 kg
MOQ

Suitable for engineering samples and trial orders

24h
RFQ Reply Within

Our team will respond to your inquiry within 24 hours.

ISO9001
Certified

Quality system and lot traceability support

Need Technical Support?

Our engineering team can help you select the optimal material specifications.

Contact Engineer

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Raytron focuses on copper-aluminum composite PV ribbon and busbar ribbon, plus CCA, CCS and NCC clad conductors with custom specifications, sample support and production quotations.

13
Precision Rolling Lines

Rolling, slitting and dimensional control

15,000
Tons Annual Capacity

Supports samples, pilot lots and ongoing supply

28
Patents

Clad conductor, rolling and related processes

200 kg
MOQ

Suitable for engineering samples and trial orders

24h
RFQ Reply Within

Our team will respond to your inquiry within 24 hours.

ISO9001
Certified

Quality system and lot traceability support

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Raytron focuses on copper-aluminum composite PV ribbon and busbar ribbon, plus CCA, CCS and NCC clad conductors with custom specifications, sample support and production quotations.

13
Precision Rolling Lines

Rolling, slitting and dimensional control

15,000
Tons Annual Capacity

Supports samples, pilot lots and ongoing supply

28
Patents

Clad conductor, rolling and related processes

200 kg
MOQ

Suitable for engineering samples and trial orders

24h
RFQ Reply Within

Our team will respond to your inquiry within 24 hours.

ISO9001
Certified

Quality system and lot traceability support

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