Enameled Bimetal Conductors
Enameled Bimetal Flat Wire
View specificationsDiscuss your design
Custom enameled bimetal flat-wire designs combine a clad metal conductor with electrical insulation. The metal construction and finished insulation envelope work together within the winding.
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Construction and specification
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| Item | Specification |
|---|---|
| Material construction | Conductor and enamel system for custom winding designs |
| Product form | Precision flat wire |
| Target use | Voice coils, inverter inductors, motors and compact windings |
Specification design factors
Engineering inquiry
Geometry and performance
- Width, thickness and corner shape define the conductor envelope.
- Camber, twist and bend direction affect winding and automated feeding.
- The metal section and any insulation build occupy separate parts of the finished envelope.
Metal and insulation geometry
The core and outer metal layer define the bare conductor. Corner radius and enamel build define the insulated envelope, including coverage around bends. Winding space, bending direction and termination connect these features to the coil design.
Material and form references
Rolled strip, foil and flat wire are defined by material, temper, section and finished-part requirements. Their geometry and test methods differ from those of round wire.
Standards and product formsProduct questions
How do the metal section and insulation fit the winding?
Bare width, thickness and corner radius define the metal section. Enamel build adds to the finished width and thickness, including coverage at corners. Bend direction and termination connect this insulated envelope to the winding.
Which material condition belongs with an electrical value?
Keep the metal grade, temper, geometry, measurement temperature and method with the value. Surface plating or insulation is a separate construction feature; a family name alone does not define the finished part.
How are bare and insulated dimensions distinguished?
Bare width, thickness and corners describe the metal. Finished width and thickness include the enamel build, including corner coverage. Winding space uses the finished envelope.
Related products
Prepare your inquiry
- Width, thickness and tolerances
- Corner radius, edge condition, camber and twist
- Metal grade and temper
- Insulation system and build, finished dimensions, winding and thermal requirements
- Quantity, spool or coil format, packaging and delivery destination